Voltage Optimisation

 

 

 

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Frequently Asked Questions (FAQs)                                  Version 01-Mar--2008            top

Below are some of the Frequently Asked Questions (FAQs) arrange in various categories:
Click on a question to expand the answer

1 - Introducing powerPerfector

Q1.1 - What is a powerPerfector? What are its main functions?

Q1.2 - Why optimise voltage?

Q1.3 - Why don’t electricity suppliers just reduce voltage?

Q1.4 - Does the powerPerfector require any maintenance?

Q1.5 - Where is the powerPerfector installed?

Q1.6 - Is the powerPerfector a system made up of several components?

2 - History

Q2.1 - Where was powerPerfector developed? How old is the technology?

Q2.2 - How many powerPerfectors have been installed?

Q2.3 - What is the guarantee period for a powerPerfector

Q2.4 - Have any units been uninstalled or failed?

Q2.5 - How many claims have been made against the powerPerfector as a result of operational problems?

Q2.6 - Which customers have already installed a powerPerfector?

3 - powerPerfector vs conventional solutions

Q3.1 - Why don’t I just tap down my transformer to achieve a voltage reduction?

Q3.2 - What are the differences between the powerPerfector and a conventional variac/autotransformer?

4 - Site suitability and equipment compatibility

Q4.1 - For what types of electrical equipment will the powerPerfector provide savings? Is it particularly effective for certain types of equipment?

Q4.2 - For what types of electrical equipment will powerPerfector not provide savings?

Q4.3 - What size of building is the powerPerfector suitable for?

Q4.4 - How is the powerPerfector sized in relation to the existing power demand in the building and would future expansion be accounted for?

Q4.5 - Is the powerPerfector suitable for single-phase supply sites?

Q4.6 - How long does the voltage logging take? Is there a charge?

Q4.7 - Some of our larger private networks already have a significant voltage drop at their extremities and so I would not want to reduce the supply voltage to these sites.

Q4.8 - We would find it easier to install several smaller units downstream of the incomer, rather than one big one at the transformer/sub-station. Does this have any implications for the cost-effectiveness or practicalities of the installation?

Q4.9 - Has the installation of a powerPerfector ever raised any objections from the electricity network operators?

Q4.10 - Do the harmonics of my site need to be analysed before I install a powerPerfector?

Q4.11 - What is the effect of over-voltage on AC motors?

Q4.12 - What is the effect of the powerPerfector on an AC motor?

Q4.13 - For savings energy on motors, how does the powerPerfector compare to a Variable Speed Drive (VSD)?

Q4.14 - What is the effect of the powerPerfector on motors with inverter drives or variable speed drives?

Q4.15 - What is the effect of the powerPerfector on systems that are protected by a UPS (Uninterruptible Power Supply)?

Q4.16 - With regards to lighting, what is a ballast?

Q4.17 - How does the powerPerfector affect different types of lighting?

Q4.18 - Does the powerPerfector cause lights to dim?

Q4.19 - Is there any conflict with backup generators?

Q4.20 - IEE guidelines specify that volt-drop across a site should be no more than 4%.  Does this have any bearing on the powerPerfector ?

5 -Savings and returns

Q5.1 - What are the environmental benefits of the powerPerfector?

Q5.2 - What are the energy savings from a powerPerfector?

Q5.3 - If my transformer has already been tapped down as far as practicable; will the powerPerfector give me any further savings?

Q5.4 - What is return on investment (ROI)?

Q5.5 - What is the average return on investment from a powerPerfector?

Q5.6 - What effect will rising energy prices have on the ROI?

Q5.7 - Do you follow up the installation to ensure the savings are being made?

Q5.8 - Are there any loans available within the public sector which can contribute towards the cost of a powerPerfector?

Q5.9 - Are there any loans available within the private sector which can contribute towards the cost of a powerPerfector?

6 -Electricity consumption and metering

Q6.1 - How can I determine my annual kWh consumption and maximum demand?

Q6.2 - Why doesn’t my site have half-hourly metering? Can you size a unit without this data?

Q6.3 - What happens if I have more than one incoming power supply?

Q6.4 - What is the optimisation range of the powerPerfector?

Q6.5 - Why do you need the cost of my electricity supply?

Q6.6 - What is the Climate Change Levy?

Q6.7 - Do you need to know my available supply capacity?

Q6.8 - Do you take account for power factor in the consumption savings?

7 -Installation and unit reliability

Q7.1 - Can powerPerfector arrange installation through their nominated installers? Are they registered with the NICEIC?

Q7.2 - Is it necessary to arrange a shutdown in order to install the powerPerfector?

Q7.3 - How long will it take to install the powerPerfector?

Q7.4 - Does structural analysis of buildings need to be undertaken?

Q7.5 - Are any warning signs required to be fitted to electrical switchgear following installation of the powerPerfector?

Q7.6 - Is it necessary to incorporate a bypass into the installation?

Q7.7 - What protection is provided by the powerPerfector enclosure?

Q7.8 - Where does the powerPerfector get connected into my electrical system?

Q7.9 - Will there need to be any change made to the air circuit breaker (ACB) after the installation?

Q7.10 - How much space does a unit take up?

Q7.11 - How long will it take to deliver and install the unit once we have made a payment?

Q7.12 - What happens if the unit fails?

Q7.13 - If the equipment was installed and subsequent failures were to occur due to the lower voltage level would powerPerfector accept liability and pay for losses and expenses?

Q7.14. Are there any 'hidden' maintenance requirements or operating cost implications associated with the powerPerfector?

8 - Accreditation and compliance to standards

Q8.1 - After installation of a powerPerfector unit, will the overall electrical installation comply with BS 7671:2001 (including amendments)?

Q8.2 - Can powerPerfector arrange installation through their nominated installers? 

Q8.3 - Have any official independent studies and reports been carried out on the equipment?

Q8.4 - What approval listings does the powerPerfector have?

 9 - Technical

Q9.1 - What are three phase voltages?

Q9.2 - What are harmonics?

Q9.3 - What can cause harmonics in a power supply?

Q9.4 - What problems are associated with harmonics?

Q9.5 - What effect does the powerPerfector have on harmonics and my power supply?

Q9.6 - What additional impedance would the powerPerfector add to the existing supply?

Q9.7 - What is Reactive Power and why should I be concerned about it?

Q9.8 - What is Power Factor Correction?

Q9.9 - What is Phase Voltage Imbalance and why should I be concerned about it?

Q9.10 - How does the powerPerfector improve phase voltage balancing?  What is the relevance of the unreferenced star point?

Q9.11 - Is the powerPerfector device a dry transformer?

Q9.12 - Does the output voltage fluctuate proportionally to the input voltage?

Q9.13 - I didn’t hear anything about surges and transients ten years ago. Why are they causing problems now?

Q9.14 - We get very little lightning in my area. Do we still need transient suppression equipment?

Q9.15 - Is it possible for transients to affect my equipment unnoticed?

Please contact us if you have a question we haven't completely addressed

 


FAQs DETAILS


 

1 - Introducing powerPerfector

Q1.1 - What is a powerPerfector? What are its main functions?

A. powerPerfector is the world’s only Voltage Power Optimiser, giving energy, cost and carbon savings by efficiently optimising a site’s supply voltage. By optimising the voltage, electrical equipment runs more efficiently and consumes less energy. There are a number of added benefits with the powerPerfector which also help to improve power quality.

The
powerPerfector’s main functions are:
• Reduction of energy use and costs by up to 22% by optimising the electricity supply voltage (depending on the electrical load make up of the facility)
• Reduction of carbon emissions by up to 22%.
• Protection of electrical and electronic equipment from voltage transients and short-term power surges up to 25,000V.
• Lowering of maintenance costs on motors, lighting and other electrical equipment.
• Suppression of harmonics that can damage sensitive equipment.
• Reduction in operating temperatures of motors and lighting.
• Extension of the life of electrical components through reduced electrical stresses.
• Correction of 3-phase voltage imbalance, reducing wasteful neutral currents.

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Q1. 2 - Why optimise voltage?

A. In the UK, the statutory supply band for electricity is 230V +10% to -6% (i.e. 216V to 253V), following European harmonisation in 1995.  However, the average voltage supplied from the national grid is 242V, whereas the average European voltage is 220V. From 2008, to further align the UK system with the rest of Europe, the statutory minimum voltage will reduce further to 207V.

Most electrical equipment used in the UK is manufactured to European standards, designed for 220V and will operate effectively down to 200V. By forcing appliances to operate at a higher voltage in the UK leads to significantly higher energy consumption, increased heat losses and a reduced life span.
“A 230V linear appliance used on a 240V supply will take 4.3% more current and will consume almost 9% more energy.”  (Electricians Guide 16th Edition BS7671). It is estimated that 90% of sites in the UK are operating at too high a voltage and could therefore benefit from installing a powerPerfector/.

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Q1.3 - Why don’t electricity suppliers just reduce voltage?

A.  An Extract from the "Electricians Guide - To the 16th Edition of the Wiring Regulations BS7671" reads, "Since the present supply voltages in the UK lie within the acceptable spread of values, supply companies are not intending to reduce their voltages in the near future. This is hardly surprising, because such action would immediately reduce the energy used by consumers (and the income of the Companies) by more than 8%.”
If the supply companies were to consider reducing the present voltage levels it would taken an enormous investment to alter the electrical infrastructure to ensure adequate supply to all users. Another practical reason for not lowering voltage is that the grid infra-structure in the UK currently supplies voltage to many rural parts of the UK at below 207V, so if they were to drop voltage supply these areas would be trying to operate at too low a voltage (180 -190V).

Given that the supply companies are very unlikely to step down voltages universally, local voltage optimisation is the way to realise the savings associated with lower voltages.  The
powerPerfector is the only device to do this and improve your power quality through a single unit.

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Q1.4 - Does the powerPerfector require any maintenance?

A. No. Each unit is handmade in Japan and has no moving parts and therefore does not require maintenance. The unit is guaranteed for ten years, and has an expected lifetime of 30-50 years.

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Q1.5 - Where is the powerPerfector installed?

A. The powerPerfector is a device that is installed in series with the main breaker in a facility’s electrical room between the meter and distribution panel.  It is available in a range of sizes to match a facility’s electrical peak demand. The installation of the units can be carried out in a few hours.

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Q1.6 - Is the powerPerfector a system made up of several components?

A. The powerPerfector is a single unit that addresses various power quality improvements and extends the life of electrical equipment in a facility.

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2 - History

Q2.1 - Where was powerPerfector developed? How old is the technology?

A. The technology was developed in Japan in 1993 to combat rising energy costs due to increasing demand and a lack of natural energy resources. The Japanese grid network is supplied with 100V and the Japanese powerPerfector allows for optimisation levels of 2, 4 or 6%.  In some respects the technology is better suited to the UK market because there is a greater opportunity for voltage optimisation, and therefore savings, due to higher variability in the supply voltage level.

The original design of the
powerPerfector has been adapted for the UK market to suit our higher voltage network. There is also a greater potential to optimise, within a band of 5 – 10%. In the UK, powerPerfector is the sole supplier of Voltage Power Optimisation technology.  We have been distributing the technology in the UK since 2003 and have seen a rapid growth in interest as awareness of the technology grows.

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Q2.2 - How many powerPerfectors have been installed?

A. Japan has over 300,000 units installed and there are over 250 in the UK. There are also units installed in North America, Denmark and the Republic of Ireland

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Q2.3 - What is the guarantee period for a powerPerfector?

A. The unit itself is guaranteed for 10 years, with an expected lifetime of 30-50 years.  The first unit that a client installs has an 80% of the "estimated return on investment as quoted in the final cost/value page"  performance guarantee.

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Q2.4 - Have any units been uninstalled or failed?

A. There have not been any interruptions to power supply from a powerPerfector and no units have failed or been uninstalled.

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Q2.5 - How many claims have been made against the powerPerfector as a result of operational problems?

A. No claims have been made from any installations completed in Asia, North America or the UK.  powerPerfector Plc carries £10m public liability insurance.

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Q2.6 - Which customers have already installed a powerPerfector?

A. We have case studies for many of our clients on our website -  www.powerperfector.com.  Our clients include:

1.     HM Prison Cardiff; -8% optimisation; 20.2% saving
2.       Rochdale Central Leisure centre; -9% optimisation; 17% saving
3.       Tate Gallery storage facility; -7% optimisation; 12.9% saving
4.       Wigan Metropolitan Borough Council; 2 units at -9% optimisation settings; 18.9% saving
5.       Tests carried out by the Environmental Technology Cente at Nottingham University; -7% optimisation; 11.6% saving
6.       Wycombe District Council; -9% optimisation; 20.2% saving
7.       Queen Mary University; -7% optimisation; 15.9% saving
8.       Trelleborg IAVS; -8% optimisation; 12% saving
9.      
Tesco has installed powerPerfector at 75 sites, saving £1.4 million per annum.
10.    Installations at 24 Land Registry sites: 12-13% savings

Rollouts of powerPerfector technology are underway with Hilton Hotels, Fitness First, Royal Banks of Scotland, DEFRA, Regent Inns, and more.

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3 - powerPerfector vs conventional solutions

Please refer also to the information sheets on: ‘powerPerfector and the HV transformer’, and ‘powerPerfector and security of supply’.

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Q3.1 - Why don’t I just tap down my transformer to achieve a voltage reduction?

A. The savings achieved from a transformer tap will be a fraction of those achieved through a powerPerfector .  In addition there will be no benefit to power quality or any protection of your electrical infrastructure. The savings and benefits of a powerPerfector installation will quickly outweigh a transformer tap.  In practice several major clients have discarded the transformer tap as a serious means to save energy and adopted powerPerfector technology.

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Q3.2 - What are the differences between the powerPerfector and a conventional variac/autotransformer?

A. The two devices have fundamental differences.  A “variac” autotransformer is a mechanical device designed to control voltage by adjusting the tap setting of a transformer coil in response to changes in incoming voltage.  Heating due to inefficiencies, and abrasion of moving parts means that these devices need regular maintenance and have short lifetimes.

A
powerPerfector, meanwhile, has no moving parts or electronic controllers, giving it a maintenance-free lifespan of around 30 years.  Its functions (optimisation of voltage, transient protection, harmonic suppression and phase balancing) occur through the interaction of magnetic fields in its unique winding configuration.  Further, advanced manufacturing techniques allow it to operate with an unprecedented efficiency of 99.9%, achieved from 15% loading up to full loading.  This again sets it apart from an autotransformer, where efficiency is likely to be around 90%, changing according to loading conditions.

The
powerPerfector is designed to be an energy-saving device, optimised to address the problems of over-voltage and the electrical conditions of today’s grid, while autotransformers were developed for different applications and provide a sub-optimal solution.

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4 - Site suitability and equipment compatibility

Q4.1 - For what types of electrical equipment will the powerPerfector provide savings? Is it particularly effective for certain types of equipment?

A. The greatest savings are achieved on facilities with large lighting and office equipment loads, including motors, refrigeration and air-conditioning. Longer operating hours (high ‘load factor’) will maximise the savings made.

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Q4.2 - For what types of electrical equipment will powerPerfector not provide savings?

A. A resistive device designed to produce constant power will result in a lower level of savings.   Although the voltage supply is reduced, the device will draw more current to provide constant power.  For example, a 1kW rated heater will always provide 1kW, and will draw more current to do so if necessary.  The powerPerfector saves energy primarily on devices that are not rated in this way, by eliminating the over-voltage that causes inefficient operation. A normal site will contain a mixture of electrical load types, and by optimising at source savings are aggregated across all this equipment.

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Q4.3 - What size of building is the powerPerfector suitable for?

A. The powerPerfector is an energy saving device for commercial and industrial 3-phase sites, with units up to around 5,000 Amps.  The actual model size will depend on the facility’s electrical load profile, the size of the main breaker and electrical room configuration.

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Q4.4 - How is the powerPerfector sized in relation to the existing power demand in the building and would future expansion be accounted for?

A. The size of the powerPerfector we install at your site depends on your highest maximum demand (in kVA) over the past 12 months.  We would normally select a unit rated around 20% higher than your maximum demand.  If you are planning to expand and anticipate that your electrical demand will increase we will allow more headroom by installing a larger unit.

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Q4.5 - Is the powerPerfector suitable for single-phase supply sites?

A. No, we only provide a powerPerfector suitable for three-phase supply.

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Q4.6 - How long does the voltage logging take? Is there a charge?

A. To draw up a voltage profile at a site the voltage logger needs to be plugged in for five days at the closest point to supply, followed by two days at the furthest point of supply. This will ensure any volt drop occurring over the site is accounted for. We then determine the optimisation level for the site and update the financial details to this confirmed level. There is no charge for our voltage analysis which can also be a useful tool for highlighting any unnecessary power consumption which may be occurring over the site (e.g. appliances left on overnight).

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Q4.7 - Some of our larger private networks already have a significant voltage drop at their extremities and so I would not want to reduce the supply voltage to these sites.

A. When logging the voltage of larger sites we suggest the standard logging for five days at the site’s incoming supply and then moving the logger to the furthest point from the supply for a day or two to ensure that we cater for voltage drop when recommending the optimisation setting. We have occasionally surprised our clients by showing them voltages of under 210V at the furthest points at their sites. This shows that equipment can and does run at these lower voltages, but we would not choose to install a powerPerfector where voltage was lower than the statutory minimum of 216V.

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Q4.8 - We would find it easier to install several smaller units downstream of the incomer, rather than one big one at the transformer/sub-station. Does this have any implications for the cost-effectiveness or practicalities of the installation?

A. This is possible; however it is worth noting that installation costs may be quite high thus the overall cost is likely to increase. Where possible it is more cost effective to install a single powerPerfector unit at the main incomer, which also allows savings to be aggregated across all the equipment on the site

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Q4.9 - Has the installation of a powerPerfector ever raised any objections from the electricity network operators?

A. None. The features of the powerPerfector only serve to improve the existing power distributed from the national grid and does not in any way affect their operations.

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Q4.10 - Do the harmonics of my site need to be analysed before I install a powerPerfector?

A. No the harmonics do not need to be analysed. The powerPerfector is very effective at suppressing your harmonics, and preventing the generation of triplen harmonics.   Unlike harmonic filters however, it does not require tuning. 

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Q4.11 - What is the effect of over-voltage on AC motors?

A. Supplying voltage over the design voltage of a motor will not increase motor torque or performance. European manufactured 3-phase motors are designed for 380V whereas the UK is supplying around 415V. The various problems associated with over voltage are as follows:

The motor draws excessive current and attempts to magnetise the iron core above its design capacity. This will lead to saturation of the iron core, above which iron losses are incurred as eddy currents. These losses increase disproportionately with the rise in voltage over the design voltage.
The drawing of excessive current will cause copper losses.
Iron and copper energy losses are released as heat.
There is another associated loss with induction motors as a result of the reversing magnetic field passing through the iron core. This is known as hysteresis loss and also increases disproportionately with the rise in over voltage.
As a motor is put under additional stress, its lifetime will decrease.
Small motors are more sensitive to over-voltage than large motors.
The effects of over-voltage can be felt even on motors which are lightly loaded.

Over-voltage is therefore to be avoided.  It should be noted that reducing the voltage slightly below the optimal operating point barely impacts on the efficiency. A typical motor will operate at near full efficiency down to 200V, without deviation from normal performance. The reduction in voltage will not affect the speed of the motor as this is a function of the frequency of the electricity and the number of poles on the motor. By keeping the voltage within the statutory band, no reduction in torque will be observed.

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Q4.12 - What is the effect of the powerPerfector on an AC motor?

A. Motors will provide especially good savings when a powerPerfector is installed, they can be found inside refrigeration equipment and air conditioning as well as their more obvious applications.

Following a powerPerfector installation, the stress and losses on motors will be reduced so they operate closer to their nameplate rating whilst maintaining constant power output at the drive shaft. This will reduce maintenance costs for the lifetime of the motor. Through the more efficient operation of the motors, there will also be a reduction in the amount of reactive power (kVAr) consumed which will improve the power factor.

Along with over-voltage, the powerPerfector will also help to address phase imbalance and total harmonic distortion (THD); both these problems can lead to excessive vibration of the motor causing faster wear and tear on the bearings. The secondary winding in the unit is configured in a star formation which acts to balance the three phase voltages. The tertiary winding is configured in a delta formation and acts to eliminate any harmonics generated from electrical equipment.

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Q4.13 For savings energy on motors, how does the powerPerfector compare to a Variable Speed Drive (VSD)?

A. Installing a powerPerfector to optimise the power supply to motors, chillers etc will deliver better energy savings than a typical VSD installation: as well as optimising the voltage it will act to balance the three phase voltage (which dramatically improves efficiency), reduce reactive power and improve power factor.  If a VSD is installed as well as a powerPerfector, the lifetime of the VSD will be extended and energy will be saved, but the savings will not be as high as optimising an AC motor without a VSD.

Savings from voltage optimisation on AC motors depend on the extent to which over-voltage and phase imbalance are currently a problem, but we would expect savings in the region of 13% for an average supply voltage.  We have carried out installations at several sites, however, where correcting phase imbalance has resulted in much higher savings than that. 

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Q4.14 - What is the effect of the powerPerfector on motors with inverter drives or variable speed drives?

A. As with AC motors, the powerPerfector will reduce the stress on VSDs or inverter drives by delivering an optimised voltage. There will be no effect on speed or torque of the motor as it is buffered by the inverter.  The life span of these types of drive will be shortened considerably if the supply voltage is too high, and many sites report the need to replace such drives frequently.  By correcting this, the powerPerfector will reduce replacement costs.  VSDs and inverter drives are also notorious for generating harmonics, which can damage sensitive equipment.  As the powerPerfector is able to filter harmonics, the damaging effect of these drives can be limited.

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Q4.15 - What is the effect of the powerPerfector on systems that are protected by a UPS (Uninterruptible Power Supply)?

A. Rotary UPS systems will benefit significantly from the phase voltage balancing effect of the powerPerfector, which will allow them to work more efficiently.  As many UPS devices act to correct over-voltage themselves, supplying them with the correct voltage through a powerPerfector will mean that they will not have to operate in this mode routinely, allowing more efficient day-to-day operation.  The powerPerfector replicates other functions of some UPS systems, by protecting against transients up to 25kV, filtering harmonics and balancing phase voltages.  This may mean that a UPS is not required for a particular application, or a less expensive UPS can be specified.

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Q4.16 - With regards to lighting, what is a ballast?

A. The lighting ballast is a device that regulates the starting and operation of lamps by acting as a positive resistance to the current.  Lamps often have a negative resistance, so without the ballast they would continue to draw current until the power supply failed. There are many types of ballast; the type used depends on the type of lighting.

Fixed resistors are used as ballasts in neon lamps with small loads; this negates any negative resistance of the lamp. Variable resistors can be used for ballasts in incandescent lamps; they maintain a constant current through the ballast despite changes in resistance to the rest of the electrical circuit. 

To limit the power lost through resistors, a reactive ballast is used for lamps larger than around 2W. These ballasts are also known as magnetic ballasts and contain inductors and sometimes capacitors (to improve the power factor) and can power fluorescent, neon, or high intensity discharge (HID) lamps.

Electronic ballasts use electronic circuitry to regulate the starting and operating conditions of fluorescent and HID lamps. These act to change the frequency of power drawn from the mains to 20kHz, eliminating flicker. These ballasts are usually smaller, lighter and more efficient than magnetic ballasts.

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Q4.17 - How does the powerPerfector affect different types of lighting?

A. Lighting loads tend to be switched on for a large proportion of the time, so savings on lighting equipment are very valuable.  Incandescent lighting is particularly susceptible to losses at high voltages, and by bringing the voltage to the correct level savings can be delivered with no discernible drop in light levels.  The lifetime of bulbs can also be extended markedly: “A 230V bulb used at 240V will achieve only 55% of its rated life.” (IEE Electricians Guide)

The efficiency of any type of lighting will be improved by bringing it to the correct voltage, including systems with resistive or reactive ballasts.  Fluorescent lighting is much more efficient that incandescent lighting, but nevertheless will run even more efficiently when supplied with the correct voltage.  Optimisation with a
powerPerfector will never take the voltage to a level where the light fails to strike, as the voltage will not drop below the UK statutory minimum. 

Some types of lighting control system for high-frequency lighting carry out voltage optimisation electronically anyway, so the savings on these will be lower than simple lighting systems.  Optimising with a
powerPerfector would reduce the need for such controllers, as lighting load would be considerably more efficient.

Lighting controllers and ballasts are also responsible for generating high levels of harmonic distortion.  As the
powerPerfector helps to filter this, the efficiency of a site with lighting controllers can be improved still further, and sensitive equipment can be protected.

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Q4.18 - Does the powerPerfector cause lights to dim?

A. Optimising the voltage will not cause lights to dim; lighting levels will be maintained within their original design specification. The function of the powerPerfector will help maintain high lumen output over the extended service life of the lamp and ballast.

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Q4.19 Is there any conflict with backup generators?

A. The powerPerfector will optimise the mains supply to a building, so will be installed upstream of the LV distribution.  It should not therefore affect or be affected by any backup generators that may be installed, as these will only come on stream if the incoming power supply fails.  The only real consideration is the threshold at which the backup generators come on.  They are often triggered by a drop in the supply voltage, so it is possible that if their control panels are not adjusted they will try to come on once the site is re-energised after the powerPerfector installation, as they will interpret the new lower supply voltage as a sign of an imminent failure.  This can be avoided very simply by adjusting the nominal voltage level on the generators' panels to 220V before re-energising the site.  Our engineering team will advise the electrical installation contractors of these considerations in advance of the installation.

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Q4.20 - IEE guidelines specify that volt-drop across a site should be no more than 4%.  Does this have any bearing on the powerPerfector?

A. There is nothing to worry about here.  The optimisation setting on the powerPerfector will be specified according to the voltage at the most distant electrical point from the incoming supply, so that we can take volt-drop across the site into account.  Minimum site voltages will be around the statutory minimum level of 216V with powerPerfector is installed, but mostly higher than this.  The IEE 17th Edition says that voltage must be 230+/-10%, and your voltage will always be well within this range.  powerPerfector is adjusting the supply voltage, so does not affect the volt drop across the site itself, so if volt drop is currently 4% (which is very rare: most sites have much lower volt-drop than this) of 242V, it will simply become 4% of the new (lower) voltage.

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5 -Savings and returns

Q5.1 - What are the environmental benefits of the powerPerfector?

A. Under the Kyoto Protocol, by 2012 the UK is committed to cutting its carbon emissions by 12.5% below 1990 levels. Recently, the government’s Climate Change Bill has drawn up legally binding targets for the post-Kyoto era, calling for cuts of 60% by 2050. As a result, businesses in the UK can expect to come under increasing pressure to reduce their own carbon footprint, which will involve addressing inefficiencies in their processes and equipment.  Over-voltage is an under-publicised cause of these inefficiencies, and by rectifying it, the powerPerfector can lead to emissions reductions of up to 20%.  Given that we estimate that up to 90% of UK businesses suffer from over-voltage and would save energy by installing a powerPerfector, the contribution towards the UK’s carbon-cutting effort over the coming decades will be substantial.  By adopting the technology, you can be confident that your business has taken a significant step towards meeting its environmental obligations. In addition, a powerPerfector prolongs the operating life of electrical equipment, reducing non-recyclable waste.

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Q5.2 - What are the energy savings from a powerPerfector?

A. Based on the national average voltage (242V), the average optimisation level of a powerPerfector is 8%, this typically produces power consumption (kWh) savings of 13%. However, as the supply voltage does vary slightly across the country and each site will have a different power consumption, savings can be seen between 10 - 20% on around 90% of UK sites.

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Q5.3 - If my transformer has already been tapped down as far as practicable; will the powerPerfector give me any further savings?

A. Yes, but in this case the savings will be towards the lower end of the possible range.  The savings that you will be achieving through a transformer tap down will be approximately 40% to 50% of tap down percentage i.e. 2% - 2.5% for a 5% tap down. If the 5% tap had been taken through a powerPerfector the saving would have been approximately 8% as compared to less than 2.5%.  As a result, some of our clients are now stepping up their transformers in order to benefit from the increased savings offered by a powerPerfector.

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Q5.4 - What is return on investment (ROI)?

A. ROI is the ratio of the money saved per annum to the total cost of the installation

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Q5.5 - What is the average return on investment from a powerPerfector?

A. The return on investment is typically 25 – 100% based purely on energy savings. This will depend on the optimisation setting of the powerPerfector , site load factor and energy unit cost. 

Load factor =  Average demand      (as a %)
                    Maximum demand

The load factor will be higher if a site operates over long hours and has a continuous base load demanding power. A higher load factor will allow the capital costs of the unit to be recouped at a faster rate, increasing the ROI. Maintenance cost savings of appliances will also be achieved, which can further reduce the ROI period by as much as 50%. There are no associated maintenance costs with the unit itself as it has no moving parts.

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Q5.6 - What effect will rising energy prices have on the ROI?

A. The ROI will be influenced by the unit cost (p/kWh) of electricity; rising energy costs will increase the ROI. This is why many people are installing the powerPerfector at this time of high energy prices as a way to reduce their energy costs while also having a positive effect on the environment.

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Q5.7 - Do you follow up the installation to ensure the savings are being made?

A. Yes. We will produce a report to demonstrate the savings being made using pre and post installation half-hourly consumption data from your energy supplier.  This is the best form of data to work with as is it is impartial and it is the basis for the bills you receive.  Our report is typically written two months after installation.  We have total confidence in the technology and as such offer a full money back guarantee in the first 3 months if the unit does not deliver the predicted Return on Investment.

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Q5.8 - Are there any loans available within the public sector which can contribute towards the cost of a powerPerfector?

A. Yes. The technology is supported through the Salix Finance scheme. The fund offers to match funding to support green technologies providing the following criteria are met:

·         Payback of less than 5 years
·         A maximum cost of less than £50,000 or 25% of the fund
·         A capital cost per tonne of CO2 saved on a lifetime basis of less than £100 for energy efficiency projects.

For more information please visit the website www.salixfinance.co.uk.  A similar scheme operates in Scotland called CEEF and in Northern Ireland (CEEFNI) for which
powerPerfector qualifies.

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Q5.9 - Are there any loans available within the private sector which can contribute towards the cost of a powerPerfector?

A. Yes. The technology is supported by the Carbon Trust which offers an interest-free 4 year loan to SMEs and businesses looking to install energy efficient technologies. For SME’s in England and Scotland, loans are available from £5,000 to £100,000. The same loans are available to any business in Wales. In Northern Ireland any business can apply and the limit is £200,000. In order to qualify, the carbon savings must be no less than 0.7T Carbon/annum per £1,000 loaned (note this is Carbon not Carbon Dioxide).

A company is an SME if it has:
·         Fewer than 250 employees
·         Less than €50 million (approx £35 million) turnover
·         Less than €43 million (approx £30 million) assets
·         The company must not be owned or controlled by a larger organisation (i.e. not more than 25% of the capital or voting rights are owned by an enterprise which is not itself an SME).

This information is correct at the time of writing, but for more information please visit the website at www.carbontrust.co.uk


In Wales, grants of up to 30% are available for powerPerfector technology, from the Arena Network.  Further information is available at: www.arenanetwork.org

 

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6 - Electricity consumption and metering

Q6.1 - How can I determine my annual kWh consumption and maximum demand?

A. You should be able to determine your annual consumption, unit cost and highest maximum demand (kW or kVA) from monthly bills provided by your electricity supplier.  In order to produce a savings report (after the powerPerfector has been installed) we need the consumption data in half hourly metered format. The electricity suppliers should be able to provide you with data in this format, however if you do not have this information available we can contact your supplier on your behalf.

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Q6.2 - Why doesn’t my site have half-hourly metering? Can you size a unit without this data?

A. Sites which have an available supply capacity below 100kW will not have half hourly metering installed as standard. The unit can still be sized with data from an electricity bill but it may not be possible to analyse the savings in depth unless sub-metering is installed. powerPerfector are able to install suitable half-hourly metering on this type of site if required, ensuring there is sufficient pre and post consumption data for comparison.

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Q6.3 - What happens if I have more than one incoming power supply?

A. If there are multiple supplies to the site, we would need to determine the voltage from each supply. Following analysis of the voltage, we would normally install one powerPerfector per incoming supply. If you have an HV ring surrounding the site with several HV/LV transformers, each transformer’s supply would need to be analysed. The largest savings will be seen if the transformers are already tapped up to their highest settings before the powerPerfector optimisation.

If each transformer is not metered separately (i.e. the whole site is metered at HV), it may be necessary to install meters in order to monitor consumption on each supply and hence determine the savings attributable to a
powerPerfector installation.  We are able to install metering if the customer requires it.

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Q6.4 - What is the optimisation range of the powerPerfector?

A. The voltage at a site will fluctuate over 24 hours depending on the load being drawn. Assuming a voltage of 242V (average UK supply) a powerPerfector will typically optimise by 8% which will take the voltage down to between 220-225V, keeping it well above the statutory minimum voltage (216V). If the voltage is near the higher end of the statutory supply band (253V) there is scope to optimise by as much as 10%, this will typically produce savings of 16%.

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Q6.5 - Why do you need the cost of my electricity supply?

A. Knowing your existing unit cost for electricity enables us to make a financial projection of the savings and ROI you can expect from a powerPerfector installation. We need to know the average unit cost (p/kWh) including CCL for the last years supply. It is also useful to know the unit cost for the following year’s supply from which we can project the future savings.

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Q6.6 - What is the Climate Change Levy?

A. The Climate Change Levy is a tax on energy use from fossil fuel origin in industry, commerce and the public sector. The levy was introduced by the government in 2001 to encourage green sources of energy to be used which are exempt from the tax and to reduce energy consumption where possible. In turn this helps to reduce greenhouse gas emissions into the atmosphere and mitigate climate change. The money raised from the levy has been used to help fund the government energy efficiency and renewables initiatives. In 2001, the levy was 0.43p/kWh and is currently at 0.441p/kWh. Following on from the Kyoto target of a 12.5% reduction in emissions by 2012, the governments Climate Change Bill has set CO2 emission reduction targets of 60% by 2050. The CCL should continue to act as an incentive for people to “go green” and reduce energy consumption.

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Q6.7 - Do you need to know my available supply capacity?

A. It is useful to know the available supply capacity (ASC) along with the maximum demand as this indicates the existing headroom available for expansion (though the ASC can be increased, sometimes at considerable expense.) We will always discuss the potential for future expansion with each customer to ensure this is accounted for when selecting the unit size. Increases in power consumption could be a result of installing new electrical equipment or extending the operating hours of a facility.

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Q6.8 - Do you take account for power factor in the consumption savings?

A. The added benefits of the powerPerfector will act to reduce reactive power and therefore improve the power factor.  If half-hourly reactive power data is available for a site, in addition to kWh readings, we will report on the improvement in power factor attributable to the powerPerfector when we report on your energy savings after installation.  The extent to which the power factor will improve will depend on the improvement in harmonics and phase balancing, and on the optimisation setting on the powerPerfector . If necessary, Power Factor Correction equipment (PFC) can work in tandem with the powerPerfector , as the two are entirely compatible.

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7 - Installation and unit reliability

Q7.1 - Can powerPerfector arrange installation through their nominated installers? Are they registered with the NICEIC?

A. We have an extensive network of approved contractors, with whom we arrange the majority of our installations.  Not all of them are NICEIC registered, but if this is a requirement for a particular site we will use a contractor that is registered.  We recommend to clients that they use their own preferred contractor if possible, with whom we will arrange the installation.

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Q7.2 - Is it necessary to arrange a shutdown in order to install the powerPerfector?

A. Installation will require a shutdown, but the outage time will be kept to a minimum by carrying out as much pre-work as possible beforehand.  Mobile generation can be provided for critical sites if necessary, although this is not necessary in the majority of cases. Installation can be completed at any time that is convenient, for instance our installations at Tesco were performed in the early hours of Monday morning, but generally take place over a weekend or overnight.

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Q7.3 - How long will it take to install the powerPerfector?

A. Downtime is estimated at about 4-6 hours.  Very large units may take longer than this, while small units can be much quicker.  Every site is different, but by carrying out pre-works as far as possible prior to the installation date, our contractors will keep the shutdown period to a minimum.

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Q7.4 - Does structural analysis of buildings need to be undertaken?

A. Most installations take place on the ground floor or in the basement of a site, meaning this is not an issue.  However, the need for structural analysis will be established during the site survey on a case by case basis.

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Q7.5 - Are any warning signs required to be fitted to electrical switchgear following installation of the powerPerfector?

A. Ordinarily no additional signage is needed, but if any signs are required they will be fitted as necessary.  The powerPerfector unit itself displays the current rating of the unit, and a standard LV warning label.

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Q7.6 - Is it necessary to incorporate a bypass into the installation?

A. No, a bypass is not necessary as the powerPerfector is extremely reliable, and will be a stronger link in your supply system than the main transformer.

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Q7.7 - What protection is provided by the powerPerfector enclosure?

A. The IP (Ingress Protection) number of the standard powerPerfector enclosure is rated at 21, which is suitable for indoor use.

2 = Protected against solid objects over 12mm e.g. hands, large tools.
1 = Protected against vertically falling drops of water.
If an outdoor installation is required, the
powerPerfector can be supplied in an IP42 enclosure.

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Q7.8 - Where does the powerPerfector get connected into my electrical system?

A. The powerPerfector is connected in series with the electrical supply, typically immediately after the main breaker, feeding into the distribution panels in the facility’s electrical room. An optional installation location is on a distribution branch within the electrical room, in order to address specific sub-systems.


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Q7.9 - Will there need to be any change made to the air circuit breaker (ACB) after the installation?

A. The ACB may need to be de-rated to the specification (in amps) of the powerPerfector. This will ensure fuse continuity is maintained along the circuit.  If this is not possible, a replacement breaker will be specified in order to ensure that the unit has matched protection.

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Q7.10 - How much space does a unit take up?

A. 

Rating kVA -
Amperes

Tap Down % Height (mm) Width (mm) Depth (mm) Weight (kg)

pP30kVA / 45A

7,8,9

       

pP50kVA / 70A

7,8,9

440

440

530

130

pP70kVA / 100A

7,8,9

530

440

350

150

pP105kVA / 150A

7,8,9

680

580

450

180

pP105kVA / 150A

8,9,10

680

580

450

180

pP150kVA / 220A

7,8,9

680

580

450

220

pP210kVA / 300A

7,8,9

710

570

570

250

pP210kVA / 300A

8,9,10

710

570

570

250

pP280kVA / 400A

7,8,9

760

580

560

280

pP350kVA / 500A

7,8,9

1000

600

600

300

pP420kVA / 600A

7,8,9

1000

600

600

400

pP560kVA / 800A

7,8,9

1100

670

620

480

pP740kVA / 1050A

7,8,9

1300

820

730

600

pP830kVA / 1200A

7,8,9

1500

920

800

630

pP1000kVA / 1450A

7,8,9

1500

920

800

750

pP1250kVA / 1800A

7,8,9

1500

1050

900

pP1500kVA / 2150A

7,8,9

1500

1050

900

pP2000kVA / 2900A

7,8,9

2000

1800

1170

pP2500kVA / 3600A

7,8,9

pP3000kVA / 4350A

7,8,9

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Q7.11 - How long will it take to deliver and install the unit once we have made a payment?

A. It will take around 1-2 weeks to build a unit enclosure and deliver the unit if we have the unit in stock. Bespoke orders may take up to ten weeks to install as they need to be hand built in Japan and shipped.

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Q7.12 - What happens if the unit fails?

A. In over 300,000 installations no failures have occurred. While the powerPerfector is designed to take up to 50% overload for 8 hours without damage, its fuse or circuit breaker protection will have triggered before this point is reached.  In the unheard-of event that it did fail the supply can be quickly bypassed as the incoming cables are easily accessible.

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Q7.13 - If the equipment was installed and subsequent failures were to occur due to the lower voltage level would powerPerfector accept liability and pay for losses and expenses?

A. The analysis process will ensure that voltage on the site does not drop below the statutory minimum once the powerPerfector is installed, so any equipment operating must work, as voltage could theoretically be supplied at this level from the grid.  There should therefore be no equipment failures.  If there are, it is the responsibility of the manufacturer of the equipment to ensure that they work at the new voltage, but powerPerfector will provide as much assistance as possible to ensure a smooth transition.

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Q7.14 - Are there any 'hidden' maintenance requirements or operating cost implications associated with the powerPerfector?

A. The powerPerfector has no electronic components and therefore requires no maintenance. No additional cooling or heat extraction is required as the unit does not run hot.  It is guaranteed for ten years with an expected lifetime of over 30 years. The technology has been around for 10 years and in over 300,000 installations in Japan and other parts of the world as well as over 250 in the UK there have been no failed units or interruptions to supply from a powerPerfector failure. There are no hidden maintenance requirements.

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8 - Accreditation and compliance to standards

 

Q8.1 - After installation of a powerPerfector unit, will the overall electrical installation comply with BS 7671:2001 (including amendments)?

A. All installations are in accordance with the latest 16th edition I.E.E. Wiring Regulations / BS7671:2001. A Certificate of Inspection, Testing and Completion will be issued following completion. The installation will be performed by a suitably qualified electrician.

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Q8.2 - Can powerPerfector arrange installation through their nominated installers?  Are they registered with the NICEIC?

A. We have an extensive network of approved contractors, with whom we arrange the majority of our installations.  Not all of them are NICEIC registered, but if this is a requirement for a particular site we will use a contractor that is registered.  We recommend to clients that they use their own preferred contractor if possible, with whom we will arrange the installation.

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Q8.3 - Have any official independent studies and reports been carried out on the equipment?

A. Independent performance studies have been conducted by EA Technology and Nottingham University, both of whom have confirmed the savings achieved.